Materials:
- (1) 1/4" x 5.5" x 48" poplar, Lowes--I recommend thicker if you're like me
- (18) (plus a handful for the bent and messed up ones) #18 x 1" brass escutcheon pins (brass nails), local hardware
- (1) 4-3/4" brass utility pull, local hardware
- Minwax Wood Finish Cherry, Monica's finish/paint stash
- Minwax Wipe-On Poly, my finish stash
Tools:
- SketchUp, for reverse engineering the design proportions and making a cut plan (file available upon request)
- bandsaw
- jigsaw (didn't need it, but thought I'd try it with a finer toothed blade than the bandsaw)
- disc sander
- bench plane
- sanding block
- assorted sandpaper
- drill and tiny bit ground even tinier at the tip
- rags
- 3M synthetic steel wool pad, "between coats"
- hammer, oh yes, definitely a hammer
Here's the final schedule:
- preliminary: butt time, figuring
- Friday: cut, sand, apply first coat of stain
- Saturday: second coat of stain, first two or so coats of finish
- Sunday: more coats of finish throughout the day
- Monday: final finish coat, partial assembly
- Tuesday: more assembly, damage, cursing*
- Wednesday: recovery, partial disassembly, repairs, reassembly
* I did not lie on the floor this time.