Sunday, February 2, 2014

Router/sander station

I wrapped up this moderate sized project today (they always seem
easier before the first cut): a cart for my router table and
oscillating spindle sander. The sander had resided on the floor for
way too long and is uncomfortably high when used up on the workbench.
The router table is sized to serve as an extension table for the
sander, so they now live together on this cart.

Here are some facts:
- 3/4" birch plywood top
- 3/4" pine plywood bottom
- laminated 2x4 legs with internal 3/8" threaded rod, aligned with
1/4" dowel pieces in the ends. Tee nuts sit flush in the top. Nuts
exposed on the bottom allow for tightening or disassembly.
- 2" casters (they stink, but casters are expensive and I just
couldn't stomach getting better ones)
- 24" wide x 33" long
- 40" overall working height

The 2x4 legs were rather ugly with the factory roundover, so I whacked
all four sides with the Safe-t-planer, then cleaned up the surfaces
with hand planes and shot a quick chamfer with that little model
maker's plane. The rasp was used to clean up a rough bark edge in one

I wasn't planning on putting any finish on it, but the legs looked so
smooth after planing that I couldn't resist slapping a couple coats of
shellac on before assembly.

It's solid and wheels around the shop just fine. I'll probably need to
support the top at some point, but I haven't figured out the easiest
way to do it yet.

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